Conveyor belts employ sophisticated automation technology to transfer materials efficiently, safely, and economically. They make the operations in a warehouse simple and safe. According to experts, conveyor belts are efficient and cost-effective; thanks to the reduced human involvement.
In a nutshell, conveyor bels are all about efficiency, reliability, as well cost-cutting. However, there are several options on the market today. This makes it challenging to select the right conveyor belt. Luckily, this guide is going to take you through the things to consider when purchasing a conveyor belt system for your warehouse operations.
Introduction
There are several questions you should ask before selecting a conveyor system. These questions will help you narrow down to the right system for your warehouse application. For instance, you consider your budget. Also, choosing a system that’s energy-efficient is extremely important. Still more, you should look for a liable as well as environmentally friendly system.
In most cases, people will base their decision on the initial cost of acquiring the system. However, it’s important to consider other factors. Don’t choose an unreliable system. Remember, if your system breaks down, the operations in your warehouse or factory will be disrupted—something which can lead to losses.
So, don’t skip any step when looking for a good system. Take your time. Conduct extensive research. You can also ask experts for advice. The bottom line is to purchase a system that can boost your company’s overall productivity.
Product Dimensions
Before purchasing a conveyor belt, you need to consider the size of your product. Check its length, height, and width. This will make it easier for you to choose the perfect conveyor for your required specifications.
Look at The Product Rate
Measured per minute or hour, the product rate is an important factor you should consider when purchasing a conveyor system. A good conveyor belt should be designed based on the length of the product. This will make it easy to measure the speed of the conveyor.
Consider the Product Type
You want to move different products, right? Well, it’s important to select a conveyor belt that can move different products. Choose a multipurpose conveyor system. Purchase a system that can handle different product requirements. Before purchasing your system, take into consideration the product you want to move.
Ensure that that system can support all these requirements. Talk to your supplier. Explain to him/her about the product requirements. In some cases, the manufacturer can redesign the system to accommodate all your product requirements.
Orientation
Orientation is an important aspect when it comes to manufacturing. For instance, the process may involve different machines. In these cases, you need a system that can change course. Choose automated accumulation conveyors to help you perform your explicit needs. In particular, choose a precision index system. It’s one of the most excellent systems when it comes to handling part orientation.
Also, a pallet conveyor system comes with extra fixtures that help maintain a balanced orientation when it comes to the transportation process.
Layout Design
Consider the layout design of your system. For instance, there are applications that require incline or decline as far as transportation is concerned. In these cases, choose strong materials. A system with strong materials will comfortably and securely support and hold the part.
The Weight Of The Product
Aside from physical dimensions, product weight is another important consideration. With the product’s weight in mind, you can easily determine the conveyor’s motor sizing. Moreover, this will allow you to quickly determine the required number of curves.
Durability
Check its durability and maintainability. Purchase a conveyor belt that’s both strong and robust. Plus, it should be easy to maintain and less vulnerable to breakdowns. Remember, business is all about generating profit. So, invest in a system that’ll help you achieve exactly that.
Consider Safety
Safety is another crucial aspect. Certain conveyors are outfitted with in-built safety features whereas others aren’t. Thus, be careful to purchase a belt that offers additional protection. Plus, you’ll want to ensure that it’s affordable and energy-efficient. Did you know that programming your conveyor system to shut down when not operating can lead to substantial energy savings?
Environmental Conditions
When shopping around for a conveyor belt, you also need to take into account the prevailing environmental conditions. Where will it be placed? Will it be installed in a warehouse where metal chips and oil residue can drop into its surface causing malfunction? Well, depending on the environmental conditions, you can always choose a conveyor that’ll perfectly match your needs.
Types of Conveyor Systems
Conveyor systems are available in different shapes and designs. And they’re all intended for different purposes. They include:
Chain Belt Conveyors
These conveyor belts are uniquely designed to transport medium and high-volume products. You can utilize them for mixed waste lines, MRF sorting line feeds, and even open-end auto tie balers.
MRF Sorting Lines
If you want something customizable, then go for the MFR sorting lines. These conveyors can be specifically designed to meet your requirements. They are made up of slider beds and chain belts. This offers outstanding efficiency, as well as reliability.
Steel Belt Conveyors
Steel conveyor belts typically feature a piano hinge. And they’re designed to handle up to fifty tons per hour. They’re well-suited to heavy-duty applications, like mixed waste lines, two RAM scrap balers, as well as, transfer station compactors. Depending on your production requirements, you can always find the perfect conveyor belt.
Slider Bed Conveyors
These belts can handle up to fifteen tons per hour. And they’re commonly driven by frictional belts, which utilize slider beds as their supporting feature. Just like chain belt conveyors, slider bed conveyors are well-suited to both medium and high-volume applications. They’re also ideal for feeding stationary conveyors, closed-end horizontal balers, auto-tie balers, and side-eject balers.
The Bottom-Line
Don’t select any conveyor belt. Conduct your research first. Choose an efficient conveyor system. Purchase a durable and reliable conveyor belt. The above guide will help you select the right conveyor belt for your warehouse operations.
